TMX Experimental Engine Series FAQ’s
Are the TMX
experimental engine series engines, new zero time engines?
Yes, all TMX standard
experimental series engines are brand new zero time engines. On the TMX O-540
rebuilt carburetors are supplied and on the TMX 320 series of engines, rebuilt
or new connecting rods are supplied, at the customer’s option.
Are the TMX series of
engines certified?
No, the TMX series of
engines is not certified. All parts used on the TMX series of engines with the
exception of some accessories, the IO-390 crankcase and the forward facing
IO-360 induction systems are fully FAA certified components but the engine as a
complete unit is not certified.
Can the TMX Series of
engines be operated on automotive fuel?
Yes, all of the TMX
experimental series of engines, that use compression ratios below and including
8.5:1, can be operated on fresh automotive fuel that meets spec ASTM D-4814 and
has a minimum 91 octane rating. The use of automotive fuel that is blended with
ethanol or alcohol is not permitted. Engines that have been modified to use
higher than standard compression ratio pistons or that are using electronic
ignition that advances the ignition timing past standard specifications are not
recommended to use mogas. Although the use of 91 octane automotive fuel will work in
these engines, that practice should be limited and isn't endorsed.
Does my TMX
O-360/O-320 come with a primmer system?
Yes, the carbureted
versions come with the engine portion of a three cylinder priming system.
Does my TMX 360/320
engine come with an oil filter adapter?
Yes, all Lycoming
style TMX series engines come with a easy access angled oil filter adapter that
allows the use of a canister type oil filter along with easy access for tidy
oil filter removal. Unless Aircraft structures preclude its installation, this adapter
is standard equipment on all Lycoming style TMX engines.
What type of oil
should I use in my TMX engine?
Aviation mineral oil
meeting MIL –L-6082 and of a viscosity appropriate to the ambient temperature
ranges should be used for break in.
Aviation ashless
dispersant oil meeting MIl-L-22851 and of a viscosity appropriate to the
ambient temperature ranges should be used after the break in period is
completed.
Average Ambient Grade Oil
Air Temperature
All Temperature SAE15W50 or SAE20W50
Above 80°F. SAE60
Above 60°F. SAE40
30°F. to 90F. SAE40 or SAE50
0°F. to 70F. SAE30, SAE40 or
SAE20W40
0°F. to 90°F. SAE20W50 or
SAE15W50
Below 10°F. SAE30 or SAE20W30
Does the TMX engine
series come in 12 and 24 volt version?
Only the Lycoming
style TMX engines are available with either 12V or 24 V systems. The TCM style
TMX engines are only available with 12V systems.
Are TMX engines
available for both constant speed and fixed pitch propeller use?
Only Lycoming versions
of the TMX experimental engine series can be configured for fixed pitch or
constant speed use. The TCM versions are only available for fixed pitch use.
Are there any
configuration, horsepower, compression ratio, and appearance or accessory
options available on the TMX series of engines?
All TMX experimental engines
can be custom configured to your needs. Many options are available. Please
contact use for further information.
Are
the manufacture’s maintenance and parts manuals available for all of the TMX
series of engines?
Yes, the current versions
of both TCM’s and Lycoming manuals are applicable to the TMX series of engines.
Does the TMX series
of engines come with a Logbook and Operator’s Manual?
Yes, All TMX engines
are supplied with an Operator’s Manual and new Logbook.
What is the TBO of the TMX series of engines?
TMX 320, 360,390 and
540 series 2400 Hours
TMX 240 Series 2000
Hours
TMX 200 Series 1800
Hours
Is the TMX series of
engines convertible for aerobatic use.
All of the Lycoming
series of TMX engines are convertible for aerobatic use.
What accessories and
components are included with a TMX engine?
All standard engine
accessories are included with the engine. Your TMX 320,360,390 and 540 series
engine will include, propeller governor drive adapter (on constant speed
models), propeller governor drive gear (on constant speed models), propeller
governor plumbing and attaching hardware (on constant speed models), New Titan
Nickel Carbide cylinder assemblies on standard cam engines and Textron Lycoming
nitrided cylinder assemblies on roller tappet engines., pressure camshaft lobe
and tappet face lubrication on standard cam engines, 2 new Slick magnetos,
ignition harness and 8 AutoLite spark plugs, 12V Sky Tec lightweight starter, new Precision carburetor (rebuilt carburetor
on TMXO-540’s) or fuel injection system, new fuel pump, primer system nozzles
and engine primmer plumbing (on carbureted versions), inter-cylinder baffles,
dipstick tube and dipstick, oil filter adapter and oil filter, new dynamically
balanced VAR crankshaft, static bay balance to within 2 grams, vacuum pump
drive adapter and drive, starter gear support and ring gear, engine logbook and
operators manual The TMX IO-240 and O-200 are also supplied with all standard
engines accessories including; magnetos, ignition harness, sparkplugs,
carburetor or fuel injection system, fuel pump
(IO-240 models),
starter, starter adapter, vacuum pump drive, oil cooler (IO-240 models), air
oil separator ( IO-240 models) and alternator.
Vacuum pump and prop
governor are available at additional cost.
What is the
difference between the 180 HP O-360 engines from Lycoming and the TMX O-360
engine?
The two engines are both parallel valve O-360 180 HP engines. On the
outside, they both have the same footprint and other than paint scheme, you
would be hard pressed to see the difference between them.
Internally there are some differences in features between each of them.
The TMX engine differs from a standard Lycoming Engine by including the
following features internally:
*Pressure spray camshaft lobe and tappet face lubrication on standard
cam engines, provided from dedicated oil nozzles, to help prevent camshaft lobe
spalling issues common to Lycoming style engines.
*Dynamically balanced VAR crankshaft for engine smoothness and
durability.
*O ringed thru both passages in the crankcase to prevent the common
thru bolt oil leaks that occur later in the engines life.
*Camshaft bearing bore, oil pressure relief notches machined in the
crankcase to prevent the common Lycoming backbone oil leak, later in the
engine’s life.
*Nickel Carbide Cylinder bores on standard cam engines, for rust
protection, durability and outstanding oil consumption rates.
*Solid crankshaft nose bore design on fixed pitch models for added
strength and removal of some RPM restrictions associated with hollow crankshaft
engine models and some fixed pitch propellers.
*Universal, installer calibrated dipstick, on TMX-320/ 360 engines, for
exact custom oil quantity indications regardless of aircraft or application.
*Positive crankshaft front thrust lubrication to help prevent
crankshaft front thrust/crankcase pick up and galling.
*3 year, from first
start up, parts and labor warranty on the complete engine and accessories.
*Precision dynamic balancing of all
reciprocating components.
*Port flow matching of
intake and exhaust ports.
*Combustion equalizing
on all combustion chambers.
The TMX series of
Lycoming style engines is offer with standard tappet configurations as well as
roller tappet configurations. Currently all new engines from Textron Lycoming
incorporate the roller tappet configuration.
Can I be present
while my TMX engine is being built?
No you cannot be
present for the assembly of your actual engine. We provide periodic engine
assembly workshops at various times of the year. These are one day seminars
coving the entire assembly and test process. You are welcome and encouraged to
attend one of these seminars. There is no charge for this service.
What are the
approximate weights and dimensions of the TMX experimental engines?
Approximate TMX Engine Series Weights And
Dimensions (H x W x L):
TMX O-360 Fixed Pitch
(Solid Shaft 180HP):
25"x 33"x
29" 286 Lbs.
TMX IO-360 Fixed Pitch
(Solid Shaft 180HP):
24"x 33"x
29" 289 Lbs.( plus 2 LBS for
Forward Facing Sump)
TMX O-360 Constant
Speed (180 HP) :
25"x 33"x
29" 281 Lbs.
TMX IO-360 Constant
Speed (180 HP) :
24"x 34"x
29" 284 Lbs. (plus 2 LBS for
Forward Facing Sump)
TMX IO-360 Constant Speed (200HP Counterweighted)
:
19"x 34"x
29" 320 Lbs.
TMX IO-360 Constant Speed (200HP Non-Counterweighted) :
19"x 34"x
29" 309 Lbs.
TMX IO-390 Constant Speed (210HP Counterweighted)
:
19"x 34"x
30" 308 Lbs.
TMX O-320 Constant
Speed (150/160 HP) :
22"x 32.2"x
29" 274 Lbs.
TMX IO-320 Constant
Speed (150/160 HP) :
24"x 32.2"x
29" 277 Lbs. (plus 2LBS for
Forward Facing Sump)
TMX O-320 Fixed Pitch
(150/160 HP) :
22"x 32.2"x
29" 273 Lbs.
TMX IO-320 Fixed Pitch
(150/160 HP) :
24"x 32.2"x
29" 276 Lbs. (plus 2LBS for
Forward Facing Sump)
TMX O-200 Fixed Pitch
(100 HP)
23"x 31"x
28" 215 Lbs.
TMX IO-240 Fixed Pitch
(125 HP)
23"x 31"x
29" 240 Lbs.
TMX O-540 constant speed or fixed pitch (250/260 HP)
24.5”x33”x38.5” 397
Lbs.
TMX IO-540 constant speed or fixed pitch (250/260 HP)
24”x33”x38.5” 410 Lbs.
Is My TMX engine preserved for shipping and storage?
Yes, the engine has been
preserved and should be good for 6 months from date of preservation. If the
engine is stored in a controlled enviroment..no dramatic temp changes day to
day and humidity is controlled, then the preservation will last for a year. If
you are not going to use it in that time- frame, the best bet and preferred
method would be to run the engine and re-preserve it. If that method is unavailable we recommend
you buy a couple of gallons of
preservation type oil and an inexpensive pump up garden sprayer. Plug up any
open holes that are exposed to the internals of the engine and install the
preservation oil less a quart in the engine. Now remove the top spark plugs and
get the garden sprayer. Install the last quart of preservation oil into the
garden sprayer, set the sprayer nozzle on mist, pump it up and fog the
cylinders through the spark plug holes. Turn the engine over a few times
manually, using the crankshaft. Re-fog the cylinders and reinstall the top
plugs. Don't turn the crankshaft again until you are ready to start the engine
or are redoing the entire operation. Now get a few friends and lift the engine
up and slowly rotate it counter clockwise around the crankshaft axis. In
another words you would lift the engine and hold it as if it were installed in the
aircraft, now rotate it as if the plane were in a 90* left bank, now slowly
rotate it to inverted and then to a 90* rt. bank and the back to straight and
level.....nothing like doing an aileron roll without an airplane! Doing this a
couple of times will allow the preservation oil you installed to coat the
internal parts of the engine. The engine weighs approximately 260 to 300
pounds, so the friends need to be able to lift and control the engine as you
rotate it. You don't have to hold the engine the whole time, if you have some
bubble wrap or even several old blankets to pile on the floor, just lift the
engine, rotate it and gently set it down for a few seconds on the bubble wrap
or blankets. They will spread the weight of the engine evenly across all surfaces
they touch.
You should do this every 4 or 6 months with new
preservation oil each time, if in an uncontrolled environment and once a year
if in a controlled environment.
Should I install
electronic ignition on my TMX360 and what are the differences between the
systems?
I guess the answer to that is your own
personal preference. There are many, many, 360's out there running with just
two mags. They work great and are reliable and safe. However, even when you
have a good system, others will try to improve it, that's why there are
alternative systems available. Do those alternatives make the engine more
efficient? Probably. Safer? Maybe,maybe not.
More reliable? Not necessarily. More expensive to purchase? Most likely.
So when you take all the variables, into consideration, it comes down to
whether you want electronic ignition or not, what type of redundancy you want,
and what you want to spend for it.
If you want dual
electronic ignition, each using the other as the back up you could use two of a
system like Lightspeed or some of the others available. If you want 1/2
electronic ignition and 1/2 standard ignition, the only way to do that exactly,
is to use a mag on one side and a system like Lightspeed on the other side. If
you want to run dual electronic with dual magneto backup, then the LASAR system
from Unison is the way to go. All of these systems, standard magneto ignition,
full electronic, partial electronic and partial mag, LASAR, in my experience,
work well and are reliable. Another possibility is the FADEC system, from
Aerosance. This system gives you full
double redundant electronic ignition but also gives you electronic fuel
injection as well. So with that system besides getting the advantages of the
electronic ignition, you also get a very precise fuel metering system that also
performs all of the leaning functions on the engine( No more mixture control).
The FADEC system adds considerable cost to the engine over standard carburetor
equipped with any of the ignition options listed. In most cases about $7500.00
more than a standard O-360. The Lightspeed system adds about $350.00 to $900.00
per side additional, depending on which of their systems you want to use over
the standard engine. The LASAR system typically adds about $1800.00 to the engine,
over standard ignition. These costs assume that you are getting some sort of
credit for not using the standard ignition system. If you weren't getting a
credit you would add about 600.00 for each mag and harness, you weren't using
to the costs and of course you would have those components as not installed
spare parts. Other electronic ignition
possibilities are the Emag/ Pmag system and the Electroair system. Information
about these systems is available at their respective web sites: www.emagair.com and www.electroair.net
Do I need extra test cell run time on my new TMX experimental engine to
prevent cylinder glazing during my ground testing phase?
There is an article on
"Engine Break In" on our website that explains, in laymen's terms,
what is actually happening during this phase of the engine's life. It is
located at http://www.mattituck.com under the
Tech Advice link on the left and
is entitled "Engine Break In". It would be best to read that article
before proceeding with reading the rest
of this, but if that isn't possible, the article, in a nutshell, explains that
engine break in, is all about seating the piston rings to the cylinder walls
and that the main deterrent, to this process, is heat build up at the ring to
cylinder wall interface.
Knowing this crucial
information allows us to make practical decisions regarding ground runs and
flight profiles from the new or newly overhauled engine point of view.
To put it simply, if
we get the ring to cylinder interface too hot from too hard of running, lack of
cooling or another reason we will glaze the cylinder walls and prevent actual
break in from occurring. Because, we are dealing with multiple independent
cylinders on the engine, these conditions can happen to one cylinder, all
cylinders or anything in between on the same engine. So our job above all other
aspect of engine operation during the break in phase, is to keep the cylinder's
as cool as possible. If we do this we will not have any problems or issues with
the engine as far as break in goes. During any and all ground runs we should
limit the duration and actual temps we encounter to prevent glazing from
happening. We tell our customers to keep all
ground runs less than 10 minutes. Don't run the engine above 2000 RPM
unless you are doing a momentary full power check, high speed taxi tests or
actual take off runs. If the CHT goes above 350*F or the oil temp goes above
180*F at any point during the 10 minute max. duration ground run, or at the
expiration of the ten minute time limit, that run should be terminated. Then,
park the aircraft faced into the wind and allow the engine to cool, until you
can place your hand on the cylinder heads and barrels for 5 seconds without
hurting or burning you hand and the cylinders feel relatively cool to the
touch. After the engine has cooled, continue with the last run where you left
off. Obviously, from what we have learned about temperature, running the engine
more conservatively will not cause any problems and may even help the break in
process but operating within these restrictions, on the ground, should prevent
any glazing issues. These limitations apply to an engine that has had a test
cell run before any ground runs are attempted. If your engine hasn't had any
test cell time, then I can supply you with a ground run schedule, to replace
the test cell run, which can be performed on the aircraft. If you want or need
that information, just email me privately and I would be happy to send it
along.
When it comes time to
fly the aircraft, once again we want to observe the ground run rules, for taxi
and warm up. Once we are ready to fly, we want to use full power for take off
and initial climb and then we want to reduce power to climb power(normally
around 85%) until we reach a safe altitude above the airport. Keep the climbs,
as flat as possible, to maintain as much cooling as possible. Remember that
heat is our major enemy and we can control that with climb speed. After establishing an appropriate altitude,
reduce power to 65% to 75% ( preferably 75 % if speed restrictions will allow
it). If we see temps, exceeding 15% of our ground run limitations, in initial flights, we should reduce power to
control those temps and land the aircraft. Then, double check all cooling
associated equipment, repair as necessary if you find a defect, let the engine
cool off and fly it again, taking up from where you left off, observing the
same restrictions. The first flight shouldn't be any longer than 10 or 15
minutes maximum, even with good cooling that would allow a longer flight. The
first flight is a "test flight" and after landing you should do a
through visual inspection of the engine and its installation, for leaks and any
other operational issues like interference fits that showed up under power,
chafing of lines etc. After the first flight issues are checked, we are ready
for further flights under the same ground run and flight restriction's we have
been observing. The key issue once again is heat. If we control the heat by
power setting, airspeed, step climbing or any other means at our disposal we
will not glaze the cylinders and we will successfully break the engine in. If
we operate the engine at too low of a power setting, to seat the rings, we will
not harm the engine or the eventual break in process, unless we develop enough
heat to glaze the cylinders. In another words, operation at a low power
setting, isn't a deterrent for break in unless we have the heat. The amount of
physical time we spend, at too low of a power setting to accomplish ring
seating, does increase the available amount of engine operational time, that we
could glaze the cylinders from excessive heat but it will not directly cause
that heat unless there is something wrong or we screw up. The low power
operation, without the heat, doesn't hurt anything, it is just wasted
operational time, as far as, break in goes. To put it simply, if we ran the
engine for 10 hours at 50% power it is unlikely that we would break the rings
in, due to the low BMEP, but it is also unlikely that we would glaze the
cylinders if we didn't get the engine and cylinders too hot. If we then
operated the engine at 75% power for ten hours we would have the same chance of
breaking the engine in successfully as we had before the ten hours at 50%
power. But we have to understand, that ten hours at 50 % power is ten hours of, extra, wasted
from a break in stand point, operational time where we could do something to
cause the excessive heat, that causes glazing, if we weren't paying attention.
That is the only risk of low power operation as far as break in is concerned.
If you look at this
scenario, you can understand how anyone is able to run an engine, in a test
cell for extended periods, when we have new rings. It is because, in a test
cell, we can control the cooling and if for some reason we can't, we terminate
the runs in the cell to prevent glazing just like you should in the aircraft.
If you control the cooling by limiting run duration or max. temps. encountered,
with the engine installed on the aircraft, you are able to run the same as if
the engine were in a test cell. Thus, extra cell time, on a new engine, isn't
really necessary to prevent glazing.
How do I start my
fuel Injected Lycoming style TMX IO-360?
Procedure for a cold engine:
(1) Set propeller governor control in
"Full RPM" position (where
applicable).
(2) Turn fuel valve "On".
(3) Open throttle wide open, move mixture
control to "Full Rich"
turn
boost pump on, approximately 3 to 5 seconds, turn boost pump off,
then return throttle to "Closed"
and return mixture control to
"Idle Cut-Off".
(4) Open throttle 1/4 to 1/2 of travel. Keep
you hand on the throttle during the staring process to make movement toward the
idle position after the engine has started an easy immediate thing to be able
to do.
(4) Set magneto selector switch (consult
airframe manufacturer's
handbook for correct position).
(5) Engage starter.
(6) Engine starts.
(7) Retard throttle towards idle position.
(8) Move mixture control slowly and smoothly
to "Full Rich".
(9) Check oil pressure gage. If minimum oil
pressure is not indicated
within thirty seconds, stop engine and
determine trouble.
Procedure for a hot engine that was shut down
with in a few minutes ago:
(1) Set propeller governor control in
"Full RPM" position (where
applicable).
(2) Turn fuel valve "On".
(3) Open throttle wide open, move mixture
control to "Full Rich"
return
throttle to "Closed" and return mixture control to
"Idle Cut-Off".
(4) Open throttle 1/4 to 1/2 of travel. Keep
you hand on the throttle during the staring process to make movement toward the
idle position after the engine has started an easy immediate thing to be able
to do.
(4) Set magneto selector switch (consult
airframe manufacturer's
handbook for correct position).
(5) Engage starter.
(6) Engine starts.
(7) Retard throttle towards idle position.
(8) Move mixture control slowly and smoothly
to "Full Rich".
(9) Check oil pressure gage. If minimum oil
pressure is not indicated
within thirty seconds, stop engine and
determine trouble.
Procedure for a hot engine that was shut down
more than a couple of minutes ago:
(1) Set propeller governor control in
"Full RPM" position (where
applicable).
(2) Turn fuel valve "On".
(3) Open throttle wide open, move mixture
control to "Full Rich"
turn
boost pump on, approximately 1 second or less, turn boost pump off,
then return throttle to "Closed"
and return mixture control to
"Idle Cut-Off".
(4) Open throttle 1/4 to 1/2 of travel. Keep
you hand on the throttle during the staring process to make movement toward the
idle position after the engine has started an easy immediate thing to be able
to do.
(4) Set magneto selector switch (consult airframe
manufacturer's
handbook for correct position).
(5) Engage starter.
(6) Engine starts.
(7) Retard throttle towards idle position.
(8) Move mixture control slowly and smoothly
to "Full Rich".
(9) Check oil pressure gage. If minimum oil
pressure is not indicated
within thirty seconds, stop engine and determine trouble.
What is the Forward
Facing Sump and Induction System? Is it available with a Carburetor? What is
the comparison to the vertical induction sump?
There are several
O-360 models that have a horizontal rear inlet with
a carburetor. These
engines use a HA-6 horizontal carburetor. The O-
360-F1A6 or the
O-360-A4K are examples of these. There are no
horizontal carbureted
engines with the carb facing forward.. All of the TMX 360's with forward facing
induction use fuel
injection. You can't
use a HA-6 carb with forward facing sumps
because the bolt
pattern for mounting is different between the fuel
injector and the HA-6
carb. Likewise, a rear-facing sump that is made
for Fuel Injection
won't work with a horizontal carb and vice a
versa. That isn't the
case with vertical sumps. The mounting bolt
pattern is the same
for both the vertical style 360 carb and Fuel
injection. The
difference between a vertical carbureted 360 and a
vertical Fuel Injected
360 is just weather it's carbureted or fuel
injected. The
vertically supplied 180HP engines IO or O without the
fuel delivery system
and fuel pump are exactly the same. The
difference between an 180HP
experimental horizontal engine and the vertical engine
is just the sump and
intake pipes. The two common forward facing
sumps produce more
power because they don't heat up the air going
through them, from the
hot oil in the sump portion, as the vertical
sumps do. Our tests
have shown the horsepower difference to be
approximately 6.5 to 7
HP more with the horizontal forward facing
cold air sump. There
are two types of horizontal sump currently manufactured, one is made of a
composite plastic the others are made of aluminum. Our tests were conducted
using the aluminum
sump but I can't see why the plastic one would
yield different
results.
If fuel injecting the
vertical sump, you
should be able to use
the same cowl setup as the carbureted version
of the engine. The
Bendix Fuel injector when mounted is approximately
1 inch shorter than
the carbureted version. Installing a spacer
between the bottom of
the fuel injector and top of the air box will
make the height
difference non-tangible. The only possible problem is
that the mixture
control on the fuel injector will need to be
anchored, on the
engine end, in a non-standard fashion as the mixture
lever on the fuel
injector is in a different place than on the
carburetor. The
standard carburetor throttle mount bracing should
work OK as the
throttle arm on the Bendix fuel servo is in a very
similar location when
compared to the carburetor
My Carbureted TMX 360 gets rough when I lean
it aggressively? Why does a fuel injected engine lean more efficiently than a carbureted
engine? Can I run My TMX engine ( LOP) lean of peak EGT?
If you are able to
experience roughness when leaning the engine, it is indicative that the fuel
air mixture to each cylinder isn’t even. This is not uncommon on a carbureted
engine. With uneven mixture distribution, as you lean, the leanest cylinder
will lose power faster and before the others producing a slight power loss and
engine operational roughness as that cylinder is making less power than the
others. If you were able to continue leaning the engine without experiencing
that roughness, it would indicate that the cylinders were receiving an equal
fuel air mixture distribution. In other
words, no one cylinder starts to misfire worse, than the others, as you remove
fuel. Each cylinder loses power at the same rate and the engine stays smooth,
to the feel, because the power pulses are the same. When the fuel air
distribution to each cylinder is equal, in theory you could lean the engine to
the point the cylinders wouldn’t fire any longer and the engine would quit but
you would never feel the engine get rough. Fuel injected engines deliver the
fuel charge directly to the cylinder making the fuel air mixture much closer to
a constant, on all cylinders, than a carbureted engine that delivers all of the
fuel into the airflow to the cylinders at the carburetor and then lets the
engine pull that mixture into the cylinders. This is why the mixture
distribution is better on a fuel injected engine than on a carbureted engine.
GAMIjectors take this a step further and customize each cylinders fuel
injection nozzle size to get the most equal fuel air distribution that is
possible between cylinders.
The closer we are with
fuel air distribution equality, the more assured we are, that what is happening in one
cylinder form a fuel air standpoint is happening in the others. That is, if one
cylinder is at peak egt, the others should be too. In a carbureted engine,
because of the inequality of the fuel air mixture distribution we are not
assured that what is happening in each cylinder is the same and the fact that
an engine will run rough when leaning proves that it isn’t the same. One
cylinder has lost more power than the others because it is leaner than the
others and the roughness proves it.
This is why, when we
lean an engine, we always want to use the leanest cylinder,.(the one with the
least spread between full rich and peak EGT, not necessarily the one with the
highest egt) that way we know that when leaning, all of the other cylinders
will be richer than the one we are using for reference. If all of the cylinders
have equal fuel air distribution than we will not have a leanest cylinder and
they will all lean the same. When we lean an engine we raise egt temps until we
get to peak. If we are not leaning to the leanest cylinder the egt will be
higher than we think on a cylinder we aren’t monitoring.
The closer we get the
engine to having equal fuel air mixture the more efficiency we breed into the
engine. If all cylinders are equal than when we lean they are all the same and
thus none are running richer than the others. That being the case, the actual
total fuel burn of the engine will be less than that of an engine that has
uneven distribution, as the later will have cylinders that are operating richer
than the one we leaned to.
The detonation margin
of an engine is affected by where we are in the wide fuel air mixture margin
that an engine runs in. Just because a cylinder will fire doesn’t mean it won’t
detonate. If we are not far enough rich of peak, at certain power settings, the
detonation margin isn’t great enough to allow running the engine there. As
well, if we aren’t lean enough past peak, detonation margins are affected as
well. There are other factors that also effect the detonation margin, like air
inlet temperature, fuel octane, compression ratio and ignition timing to name a
few. Unless you are sure that all cylinders have acceptable detonation margins,
it isn’t advisable to run the engine leaner than 150 ROP at power setting above
65%. Certainly trying to run a carbureted engine at 50* past peak on any one
cylinder will yield other cylinders that are in the no go range as far
detonation margin goes. Likewise a very unbalanced fuel injected engine could
too. An engine that is very balanced
from a fuel air mixture standpoint, with all other variables out of the
picture, will make all cylinders have the same detonation margin as the others,
allowing confident leaning that will yield operation outside of the areas you
don’t want to be in. Lycoming feeling on the matter is at 75% power run 150*
ROP at 65% and below you can run at peak. If I am not mistaken, I believe GAMI
describes the danger zone as the area as between 50* LOP to 150*ROP at 75% power.
I believe these numbers or rules apply to standard engines using 100LL. Other
factors to a particular engine could affect the basic rule, just because one
person with a standard fuel injected engine can run lean of peak doesn’t mean
someone with higher compression pistons, using electronic ignition can too. You
need to really do your homework, have very good instrumentation and understand
fully what that instrumentation is telling you, to safely operate the engine
LOP. There are many engine operators that I have met, that have studied and
understand all of the issues with
leaning LOP or operation at peak EGT
and have and will continue to successfully operate that way because they
can recognize when they shouldn’t be doing something that could damage their
engine. On the other hand there are many that don’t understand what the EGT
guage is telling them, have modified engines and are very close to disaster
without knowing it. From my experience, some aren’t as lucky as others, and
they damage or wear their engine prematurely. Aggressive leaning isn’t the
easiest thing to do safely; it takes understanding and a through understanding
of the results ones actions are producing.
Are TMX Experimental
Series Engines available with FADEC systems?
No at the current
time, no Aerosance FADEC systems are available for experimental use engine.
Are TMX experimental
Series Engines Available with the Teledyne Mattituck REDGOLD Process and
Warranty?
All TMX engines are
available with the Teledyne Mattituck REDGOLD process and warranty. It is
standard and included in the price on all Lycoming style TMX engines.
7/9/2010